Small things.. A Press Button Depth Stop for my Drill Press

An area to upload images of pieces cut using VCarve Pro
Post Reply
4DThinker
Vectric Wizard
Posts: 1575
Joined: Sun Sep 23, 2012 12:14 pm
Model of CNC Machine: CNC Shark Pro, Probotix Meteor 25" x 50"

Small things.. A Press Button Depth Stop for my Drill Press

Post by 4DThinker »

I had one aggravation using my Wen benchtop drill press. The depth stop was a knurled nut you spun up or down on a fine threaded post to set the depth you want your drill to stop at. Aggravating and slow to set.

I've made press button releases for a few other projects in the past (before I had a cnc), but thought I'd see if I could make the parts for a press button depth stop from aluminum on my Probotix CNC. Quick answer: Yes. Reality meant it took more than one try to learn the limits of what my CNC could handle. I made one out of HDPE (dense plastic) first.
bare depth stop.jpg
No real challenge as HDPE cuts easily.
An aluminum version came next.
button done3.jpg
This one required learning the limits of my CNC and how to deal with them. An earlier version came out undersized thanks to deflection of my bit making full width cuts through the aluminum. Ramping down between cuts took the sharp tips off the bits I was using. This last one eliminated full width passes and ramping for a fairly accurate outcome. Clamping the parts securely down to be cut proved critical. Lowering feed speed, bit RPB, pass depth, stepover all proved necessary.
4D

olf20
Vectric Wizard
Posts: 401
Joined: Thu Jun 28, 2007 12:03 am
Location: NW Ill

Re: Small things.. A Press Button Depth Stop for my Drill Press

Post by olf20 »

Nice work! I like your approach.
olf20 / Bob
[color=#8000BF]Heat with corn, Mach3, Bridgeport clone, VcarvePo, Photo VCarve, Craftsman Wood Lathe[/color]

User avatar
sharkcutup
Vectric Wizard
Posts: 2027
Joined: Sat Mar 26, 2016 3:48 pm
Model of CNC Machine: Shark HD3 Pro Extended Bed with Spindle
Contact:

Re: Small things.. A Press Button Depth Stop for my Drill Press

Post by sharkcutup »

Awesome 4D!!! Good Job!!!

I bet that took a mighty clever clamping technique to hold that small item in place for carving/machining!

Sharkcutup
V-Carve Help is Available!!!
Private Message Me!
V-Carve Pro 11.504

4DThinker
Vectric Wizard
Posts: 1575
Joined: Sun Sep 23, 2012 12:14 pm
Model of CNC Machine: CNC Shark Pro, Probotix Meteor 25" x 50"

Re: Small things.. A Press Button Depth Stop for my Drill Press

Post by 4DThinker »

I've got a low profile vise I made to hold small parts when they aren't being cut all around. To cut the perimeter of the aluminum collar I started with a bandsaw rough cut block of aluminum only 1/8" or so larger than the final part. Used the CNC and a V-bit to mark exactly the center of where the top hole would be. Then took it off the CNC to drill a 1/4" hole through it there. Back to the CNC only this time used a t-track bolt up through that hole, with lock washer and nylock nut to clamp it down to my spoil board. Broke the perimeter cuts into unique toolpaths for each side of the part. As I cut each side I clamped a block against the opposite side to make sure it couldn't be turned. For subsequent sides I kept moving the block to new opposite sides.

When the perimeter was done, I unbolted it from the bed and moved it to my low profile vise for all the internal hole cuts. Started each hole with a center hole drilled on my drill press. Made tool paths that would drop into the center clearance before moving out to cut the perimeter of the hole. Very small steps down, usually 22 in the .75" thickness.

Low profile vise: https://4dfurniture.blogspot.com/2016/1 ... -vise.html

A longer article on the steps I took to make this part: https://4dfurniture.blogspot.com/2023/0 ... y-cnc.html

sobfu
Vectric Apprentice
Posts: 72
Joined: Thu Feb 28, 2019 9:33 am
Model of CNC Machine: China CNCZOne 6040 4 axis
Location: Perth West Australia

Re: Small things.. A Press Button Depth Stop for my Drill Press

Post by sobfu »

Thanks for sharing the technique. Nice finish as well.

4DThinker
Vectric Wizard
Posts: 1575
Joined: Sun Sep 23, 2012 12:14 pm
Model of CNC Machine: CNC Shark Pro, Probotix Meteor 25" x 50"

Re: Small things.. A Press Button Depth Stop for my Drill Press

Post by 4DThinker »

I'm planning on seeing if I can make one from 360 Brass. When the brass I ordered arrives next week and I've given it a try I'll post here again.
4D

Post Reply