Just Some Old Floor Boards

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Tailmaker
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Just Some Old Floor Boards

Post by Tailmaker »

Here is another one of my project stories with a bunch of pictures.

My neighbor replaced his hardwood floor with new Acacia floor boards and had several left over, about 4.5" wide and 24" long. I decided to make a box from it with following challenges:
- hidden finger joints and slanted side boards
- a wooden hinge, carved in one piece
- a combination lock that is mostly hidden inside the lid

Since the boards were narrower that the desired box width of 8", I resawed a few boards and glued them book-matched together for the bottom and lid. For the latter, I glued 3 plies of these thinner sheets crosswise for less warp and cupping.
Other materials used are claro walnut for the dial and the lock cover and baltic birch with a piece of olive wood for the lock bar shifter.

Side boards prepared with joint fingers that will be hidden in the finished product:
IMG_4899.JPG
IMG_4900.JPG
Carving the hinge barrels:
IMG_4911.JPG
Special jig for precise hinge pin hole drilling:
IMG_4902.JPG
Jig in place:
IMG_4912.JPG
Carving the dial of the combination lock:
IMG_4919.JPG
Dial complete:
IMG_4922.JPG
Ball bearings for the dial and detent magnets (in the ring of the dial and the groove of the lid):
IMG_4925.JPG
Code rings and locking bar of the combination lock:
IMG_4932.JPG
Box assembly complete:
IMG_4933.JPG
Detail of the combination lock:
IMG_4935.JPG
Box Open:
IMG_4941.JPG
And closed.....
IMG_4942.JPG
Attachments
IMG_4936.JPG
Dovetail and Finger Joint, Puzzle, Maze and Guilloche freeware at fabrikisto.com/tailmaker-software

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jfederer
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Re: Just Some Old Floor Boards

Post by jfederer »

Astounding! My mind boggles at the geometrical calculations involved. And of course the workmanship, as always, is first rate. Ausgezeichnet!
Joe Federer

www.fabrikisto.com incl. Tailmaker software
www.federer.ca

Todd D
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Re: Just Some Old Floor Boards

Post by Todd D »

Really well done and thank you for the write up, great project

Jimcad
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Re: Just Some Old Floor Boards

Post by Jimcad »

Beautiful!
An absolute masterpiece!
Thanks.
Jim

garylmast
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Re: Just Some Old Floor Boards

Post by garylmast »

Great looking job. Well done.

Gary

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scotttarnor
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Re: Just Some Old Floor Boards

Post by scotttarnor »

WOW ! Incredible!
Scott T

@scottscnc

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scottp55
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Re: Just Some Old Floor Boards

Post by scottp55 »

Ho Hum...

Another creative,intricate, and absolutely over the top project by Tailmaker :wink:

The fact that it came out beautiful and I'll have to come back to the pics when my mind is fresh is besides the point! :)

Well done sir!
scott
I've learned my lesson well. You can't please everyone,so you have to please yourself
R.N.

Bobtail Farm
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Just Some Old Floor Boards

Post by Bobtail Farm »

Never mind "ho hum" from our friend Scott.

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Creation in Wood
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Re: Just Some Old Floor Boards

Post by Creation in Wood »

Beautiful box
Great job
Thank You
Doug

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