Inlays Saved The Day!

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davidmillerlowe
Posts: 34
Joined: Mon Nov 10, 2008 3:58 am
Model of CNC Machine: Home Built
Location: Washougal, WA

Inlays Saved The Day!

Post by davidmillerlowe »

I built my own CNC machine so I had no vendor to bad-mouth when my X-axis slipped about an inch while cutting a texture path on a large chunk of Myrtle wood.

I was VERY lucky that the particular 1.5" band of misaligned cuts did not swath through the large group of lettering just below.

In the pictures below I quickly worked some inlays in to cover the worst of the damage..

I'll have the rest of the photos in message 2
Attachments
The P took a beating
The P took a beating
The border was obviously messed up.
The border was obviously messed up.
I had only little scraps.. So I super-glued them to some plywood to use as hold downs..
I had only little scraps.. So I super-glued them to some plywood to use as hold downs..
This is why I needed the plywood..
This is why I needed the plywood..
Since half of the inlay would be exposed for 0.5 inches, I cut the inlay pocket a full inch deep
Since half of the inlay would be exposed for 0.5 inches, I cut the inlay pocket a full inch deep
The Patched Up P
The Patched Up P

davidmillerlowe
Posts: 34
Joined: Mon Nov 10, 2008 3:58 am
Model of CNC Machine: Home Built
Location: Washougal, WA

Re: Inlays Saved The Day! (Part Two)

Post by davidmillerlowe »

This is part two of a two part message...

In the end I was able to jam in the inlays in about 2 hours and had time to paint the sign (for my folks) before they left on their camping trip.

I would have taken a dozen hours to fly-cut the whole piece of wood and re-start the process from scratch.

All in all I'm feeling pretty successful!

Mil
Attachments
A patch for the worst corrupted border...
A patch for the worst corrupted border...
After a bit of messing...  I actually put my 1/4 ball nose in the drill to freehand some of the texture carving.
After a bit of messing... I actually put my 1/4 ball nose in the drill to freehand some of the texture carving.
A bit more fooling with gives better blending...
A bit more fooling with gives better blending...
Border repair roughed in...
Border repair roughed in...
Eh....  Well, not too obvious but there are still some trails of the machine going bad...
Eh.... Well, not too obvious but there are still some trails of the machine going bad...
A little paint...   Chicks dig scars... er.. um well Good looking inlays don't really detract from the product...
A little paint... Chicks dig scars... er.. um well Good looking inlays don't really detract from the product...

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RoutnAbout
Vectric Wizard
Posts: 2087
Joined: Mon Sep 19, 2005 11:09 pm
Model of CNC Machine: 24x18 Desktop
Location: North Manchester, Indiana

Re: Inlays Saved The Day!

Post by RoutnAbout »

Great Job and Great Save David,
I really like the design and color scheme.

I've had to do things like that in a foam project.
If you hadn't posted the photos of where you inlayed the pieces, it would have been really hard to find it.
Looks good and thanks for sharing the tip and photos.
Roll of Honor <-- Never Forget
________
Don

jhop
Vectric Craftsman
Posts: 295
Joined: Wed Jan 07, 2009 6:17 pm
Model of CNC Machine: DIY
Location: Granbury, Texas

Re: Inlays Saved The Day!

Post by jhop »

Great save!! Thanks for posting.

Jim

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glenn
Vectric Wizard
Posts: 582
Joined: Wed Jul 02, 2008 11:23 pm
Model of CNC Machine: home brew 40x20
Location: McArthur, Ohio U.S.A.

Re: Inlays Saved The Day!

Post by glenn »

David,
Great pictorial essay!
1 picture is worth... :D
Glenn

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