highpockets wrote:Your speed and feed are wrong.
I use a 1 or 2 flute bit, 5,000 RPM and 70IPM. With your router you're stuck with 16,000 RPM so you need to increase the feed rate and use a single flute bit. Also using a way to cool down the material such as blowing air on the cutter. This will also help blow the chips out of the cut and keep them from clogging the cut causing it to heat up. Don't use a down cut bit, you want the chips to be removed from the cut.
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