Vectric was very quick to find the root cause and recommend a solution.
We are very happy with the quality of support they provided on this ticket.
The root cause:
- One of the components was actually inverted. Somehow along the way when building it, it got inverted, and caused the anomaly.
- Recreate the component and make sure the height is not inverted. (We will have to test this in the coming days to be sure)
Here is the Vectric response (great tip included):
"It started with making the part with a Negative side slope (-60 degree) instead of the intended 60 degree angle.
Then to Correct this at a later point the part was given a negative height Which ended up giving it what appeared to be a "Positive" height over all.
Then when it was baked, this oddity became obscured and harder to identify.
When smoothing though, this became outstanding as you saw."