What you are both suggesting is close. The view you offered is real close as well. I knew I had some vector issues, I was in the beginning stages of thought when I posted this and am still a thinking about it.
In your preview, the vcarve toolpath ends at the intersections. I want the line to carry through without the "squared shoulders" at the points where the lines intersect.
That is the part that I am mostly thinking of. Everything else is, like you said, clean up some vector issues.
Thanks for responding and any help you can give is appreciated.